Our engineers will help you determine the best nozzle fit for your application, including the easy-to-maintain XP and the always-precise Heat Pipe option.
Both our Thermal and Valve Gate Systems are configured exactly to your specification and backed by Synventive’s world-class engineering team.
Threaded Nozzles
Synventive is an expert in threaded nozzles. They provide maximum leakage protection in high-pressure processes, safety, and ease of maintenance.
Sliding Nozzles
When your application requires nozzles capable of shorter drop lengths and stack heights, you can easily achieve this without concerns of cantilever deflection.
Single Valve Gate Nozzles
For fast cycle applications that need excellent control, your single valve gate options will give you the necessary flow control.
Single Thermal Nozzles
High-quality molding requires precision components in every phase of your plastic melt flow. Synventive single thermal nozzles set your flow off to a perfect start.
Synventive manifolds come in any custom shape to cover all possible hot runner injection configurations and mold concepts.
Hydraulic, electric, and pneumatic actuators all provide the molder a unique benefit. Let us determine which is the best solution to optimize your application process. Synventive helps you plan your molding process before we ever quote your hot runner to guide you to the right actuator and pin control technology for your unique needs. We supply single actuators and actuator plates (hydraulic and pneumatic).
Hydraulic Valve Gate
Provides independent gate control for hydraulic hot runner systems. Hydraulic actuators are capable of generating high clamping forces required for casting larger parts. Ideal in cascade or sequential molding requiring excellent surface quality and dimensional stability.
Pneumatic Valve Gate
Pneumatic actuators are characterized by their fast response. This is particularly important for smaller shot weights where short injection times are required. They are compact and lightweight and are easy to maintain.
VMI remotely monitors your valve pin’s opening and closing speed.
The activeGate® technologies for sequential molding are designed to facilitate perfect surface quality, dimensional stability and reproducibility of injection molded parts: Synflow® controls the opening speed of the valve pin.
Synventive makes it easy for our customers to install and run their hot runner system. Our field service technicians are always ready to help, and you can also find detailed instructions in our online manuals.
During the closing movement, the valve pin is first precentered by an angled guide area and then positioned perfectly in the gate orifice by means of a cylindrical guide. Nozzle and valve pin are designed to provide maximum performance and extreme durability.
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
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06E-03 (TG) | 06E Thermal Gate Nozzle | 06E-03 (TG) | 06E-03 (TG) | 6 | 20 | NA | 9/6 |
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06E-03 (VG) | 06E Valve Gate Nozzle | 06E-03 (VG) | 06E-03 (VG) | 6 | 20 | NA | 9/6 |
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06S-03 | 06 Single Nozzle (Sprue Bushing) | 06S-03 | 06S-03 | 6 | 20 | 40 | 9/6 |
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
|
|
09E-03 (TG) | 09E Thermal Gate Nozzle | 09E-03 (TG) | 09E-03 (TG) | 9 | 27 | NA | 14/10 |
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09EX12-03 (TG) | 09EX12 Thermal Gate Nozzle | 09EX12-03 (TG) | 09EX12-03 (TG) | 09 to 12 | 27/35 | NA | 14/10 |
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09E-03 (VG) | 09E Valve Gate Nozzle | 09E-03 (VG) | 09E-03 (VG) | 9 | 27 | NA | 14/10 |
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09EX12-03 (VG) | 09EX12 Valve Gate Nozzle | 09EX12-03 (VG) | 09EX12-03 (VG) | 09 to 12 | 27/35 | NA | 14/10 |
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09S-03 | 09 Single Nozzle (Sprue Bushing) | 09S-03 | 09S-03 | 9 | 27 | 40 | 14/10 |
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09SVP-03 | 09 Single Nozzle Pneumatic | 09SVP-03 | 09SVP-03 | 9 | 27 | 80 | 14/10 |
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
|
|
12E-06 (TG) | 12E Thermal Gate Nozzle | 12E-06 (TG) | 12E-06 (TG) | 12 | 35 | NA | 20/16 |
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12EX16-03 (TG) | 12EX16 Thermal Gate Nozzle | 12EX16-03 (TG) | 12EX16-03 (TG) | 12 to 16 | 35/45 | NA | 20/16 |
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12EZ-02 (TG) | 12EZ Thermal Gate Nozzle | 12EZ-02 (TG) | 12 | 40 | NA | 20/16 | |
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12EZ-02 (VG) | 12EZ Valve Gate Nozzle | 12EZ-02 (VG) | 12 | 40 | NA | 20/16 | |
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12EX16-03 (VG) | 12EX16 Valve Gate Nozzle | 12EX16-03 (VG) | 12EX16-03 (VG) | 12 to 16 | 35/45 | NA | 20/16 |
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12E-06 (VG) | 12E Valve Gate Nozzle | 12E-06 (VG) | 12E-06 (VG) | 12 | 35 | NA | 20/16 |
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12S-06 | 12 Single Nozzle (Sprue Bushing) | 12S-06 | 12S-06 | 12 | 35 | 52 | 20/16 |
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12SZ-02 | 12EZ Single Nozzle (Sprue Bushing) | 12 | 40 | NA | 20/16 | ||
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12SVP-06 | 12 Single Nozzle Valve Gate Pneumatic | 12SVP-06 | 12SVP-06 | 12 | 35 | 110 | 20/16 |
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12SVH-06 | 12 Single Nozzle Valve Gate Hydraulic | 12SVH-06 | 12SVH-06 | 12 | 35 | 135.5 | 20/16 |
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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16E-06 (TG) | 16E Thermal Gate Nozzle | 16E-06 (TG) | 16E-06 (TG) | 16 | 45 | NA | 22/20 |
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16EX22-03 (TG) | 16EX22 Thermal Gate Nozzle | 16EX22-03 (TG) | 16EX22-03 (TG) | 16 to 22 | 45/55 | NA | 22/20 |
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16EZ-02 (TG) | 16EZ Thermal Gate Nozzle | 16 | 50 | NA | 22/20 | ||
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16EZ-02 (VG) | 16EZ Valve Gate Nozzle | 16 | 50 | NA | 22/20 | ||
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16EX22-03 (VG) | 16EX22 Valve Gate Nozzle | 16EX22-03 (VG) | 16EX22-03 (VG) | 16 to 22 | 45/55 | NA | 22/20 |
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16E-06 (VG) | 16E Valve Gate Nozzle | 16E-06 (VG) | 16E-06 (VG) | 16 | 45 | NA | 22/20 |
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16S-06 | 16 Single Nozzle (Sprue Bushing) | 16S-06 | 16S-06 | 16 | 45 | 72 | 22/20 |
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16SVP-06 | 16 Single Nozzle Valve Gate Pneumatic | 16SVP-06 | 16SVP-06 | 16 | 45 | 130 | 22/20 |
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16SZ-02 | 16EZ Single Nozzle (Sprue Bushing) | 16 | 50 | NA | 22/20 | ||
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16SVH-06 | 16 Single Nozzle Valve Gate Hydraulic | 16SVH-06 | 16SVH-06 | 16 | 45 | 153 | 22/20 |
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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22E-06 (TG) | 22E Thermal Gate Nozzle | 22E-06 (TG) | 22E-06 (TG) | 22 | 55 | NA | 28/22 |
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22EZ-02 (TG) | 22EZ Thermal Gate Nozzle | 22 | 60 | NA | 28/22 | ||
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22EZ-02 (VG) | 22EZ Valve Gate Nozzle | 22 | 60 | NA | 28/22 | ||
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22E-06 (VG) | 22E Valve Gate Nozzle | 22E-06 (VG) | 22E-06 (VG) | 22 | 55 | NA | 28/22 |
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22S-06 | 22 Single Nozzle (Sprue Bushing) | 22S-06 | 22S-06 | 22 | 55 | 72 | 28/22 |
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22SZ-02 | 22EZ Single Nozzle (Sprue Bushing) | 22 | 60 | NA | 28/22 |
| Image | Name | Description | Product Catalog |
3D Data | Flow Bore Ø mm |
Cut out Ø mm |
Support Ring Ø mm |
Sealing Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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SR16 | Valve Gate Nozzle | SR16 | SR16 | 8-16 | 46/68 | 90 | 24/25.4 |
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SR16 | Thermal Gate Nozzle | SR16 | SR16 | 8-16 | 46/68 | 90 | 24/25.4 |
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SR20 | Valve Gate Nozzle | SR20 | SR20 | 8-20 | 50-70 | 114 | 26/25.4 |
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SR20 | Thermal Gate Nozzle | SR20 | SR20 | 8-20 | 50-70 | 114 | 26/25.4 |
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SR24 | Thermal Gate Nozzle | SR24 | SR24 | 13-25 | 65-76 | 114 | 32/31.75 |
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SR24 | Valve Gate Nozzle | SR24 | SR24 | 13-25 | 65-76 | 114 | 32/31.75 |
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T16 | Valve Gate Nozzle | T16 | T16 | 8-16 | 46-72 | NA | 24/25.4 |
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T16 | Thermal Gate Nozzle | T16 | T16 | 8-16 | 46-72 | NA | 24/25.4 |
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T20 | Valve Gate Nozzle | T20 | T20 | 8-20 | 50-70 | NA | 32/31.75 |
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T20 | Thermal Gate Nozzle | T20 | T20 | 8-20 | 50-70 | NA | 32/31.75 |
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T24 | Thermal Gate Nozzle | T24 | T24 | 10-25 | 57-93 | NA | 32/31.75 |
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T24 | Valve Gate Nozzle | T24 | T24 | 10-25 | 57-93 | NA | 32/31.75 |
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SB15 | Single Nozzle (Sprue Bushing) | SB15 | SB15 | 15 | 50/82 | 140 | 26/25.4 |
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SB24 | Single Nozzle (Sprue Bushing) | SB24 | SB24 | 24 | 65-80 | 140 | 32/31.75 |
Easily configure your hot runner system online and get your 3-D data immediately. We check your application and offer guidance when critical values are reached!
Our mission is clear: We partner with our customers today to mold a better tomorrow.
Let us work with you from project inception to mold decommissioning to help you succeed throughout the product life cycle.
INNOVATION
Technology doesn’t have to mean complexity. We strive for simplicity from our most standard systems through our newest innovation.
EXPERTISE
Our deep bench of applications, mold flow analysis, engineering, and service experts will stand beside you throughout the life of our product.
SUPPORT
As an industry leader in service and support, our customers know that we are there when they need us. Learn why we’ve built a reputation as the service provider of choice for our customers.
QUALITY
Our systems have decades of experience. We take pride in and stand behind our high-caliber products.
Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.
Our two-day training program combines in-depth theoretical instruction with hands-on practice directly in the workshop. It is designed for professionals who want to understand not only the principles of hot runner systems, but also how to install, maintain, and service them effectively.
From Fundamentals to Practical Expertise!
Precise temperature management is the key to producing consistent, high-quality parts while keeping scrap rates low and profitability high.
Our advanced Gammaflux control systems deliver unmatched accuracy, stability, and user-friendly operation. With intelligent temperature monitoring and adaptive control, you can ensure optimal melt flow, reduce downtime, and increase the overall efficiency of your production process.
Whether you’re running small-scale projects or high-cavity, high-volume production, Gammaflux technology provides the precision and reliability you need to take full control of your hot runner system.
The thermal side gate nozzle from Männer proves in demanding, high-volume production that cosmetic gate points, easy assembly, and long-term reliability can be seamlessly combined.
Even in high-cavity molds, this technology ensures consistent performance and superior part quality – making it the ideal choice when precision and appearance matter most.
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Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:
Full refurbishment of the hot runner system
Replacement of guiding and centering elements for FH & MH (AS & DS)
Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions
This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:
Complete replacement of cavity stacks
New guiding and centering elements
Replacement of all wear and tear parts
Full cleaning and inspection of the entire mold
Final Operational Test (FOT) to validate performance
Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed
This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.
On-site assessment by our experts
Customized quotation based on actual wear and condition
Refurbishment performed at the MS mold plant, using OEM standards
Final Operational Test (FOT) ensures mold readiness
Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles
Cost transparency & value-added:
Refurbishment > €100k → 50% reimbursement of the assessment costs
Refurbishment > €200k → 75% reimbursement of the assessment costs
Optional add-ons:
Spare parts packages (mold / hot runner)
Stand-alone repairs of damaged components (if feasible)
Modifications to meet new production or product requirements
This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
Planned hot runner maintenance can reduce downtime by up to 70%.
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.
Your benefits at a glance:
Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.
Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.
Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.
Lower administrative effort
Reduce time and resources needed for sourcing and procurement
