Unsere Ingenieure unterstützen Sie dabei, die optimale Düse für Ihre Anwendung auszuwählen – einschließlich der wartungsfreundlichen XP-Ausführung und der stets präzisen Heat-Pipe-Option.
Sowohl unsere offenen als auch unsere Nadelverschluss-Heißkanalsysteme werden exakt nach Ihren Anforderungen konfiguriert und durch das erstklassige Engineering-Team von Synventive unterstützt.
Eingeschraubte Düsen
Synventive ist Experte für eingeschraubte Düsen. Sie bieten maximalen Schutz vor Leckagen bei Hochdruckprozessen sowie hohe Sicherheit und Wartungsfreundlichkeit.
Gleitende Düsen
Wenn Ihre Anwendung Düsen mit kürzeren Düsenlängen und geringeren Aufbauhöhen erfordert, lässt sich dies problemlos realisieren – ohne Bedenken hinsichtlich einer Durchbiegung durch einseitige Belastung.
Einzel-Nadelverschlussdüsen
Für Anwendungen mit kurzen Zykluszeiten, die eine präzise Steuerung erfordern, bieten Einzel-Nadelverschlussdüsen die notwendige Durchflusskontrolle.
Einzel-Heißkanaldüsen
Hochwertiges Spritzgießen erfordert Präzisionskomponenten in jeder Phase des Schmelzeflusses. Die Einzel-Heißkanaldüsen von Synventive sorgen von Anfang an für einen optimalen Schmelzefluss.
Synventive Verteiler sind in jeder kundenspezifischen Form erhältlich und decken damit alle denkbaren Heißkanal-Anspritzkonfigurationen und Werkzeugkonzepte ab.
Hydraulische, elektrische und pneumatische Aktuatoren bieten dem Spritzgießer jeweils spezifische Vorteile. Gemeinsam mit Ihnen ermitteln wir die optimale Lösung für Ihren Anwendungsprozess. Synventive unterstützt Sie bereits vor der Angebotserstellung für Ihr Heißkanalsystem bei der Planung Ihres Spritzgießprozesses und führt Sie so zur passenden Aktuator- und Nadelsteuerungstechnologie für Ihre individuellen Anforderungen. Wir liefern sowohl Einzelaktuatoren als auch Aktuatorplatten in hydraulischer und pneumatischer Ausführung.
Aktuatoren-Katalog herunterladen
Hydraulischer Nadelverschluss
Bietet eine unabhängige Anschnittsteuerung für hydraulische Heißkanalsysteme. Hydraulische Aktuatoren können die hohen Schließkräfte erzeugen, die für das Spritzgießen größerer Bauteile erforderlich sind. Ideal für das Kaskaden- oder sequenzielle Spritzgießen mit hohen Anforderungen an Oberflächenqualität und Maßhaltigkeit.
Pneumatischer Nadelverschluss
Pneumatische Aktuatoren zeichnen sich durch ihre schnelle Reaktionszeit aus. Dies ist insbesondere bei kleineren Schussgewichten wichtig, bei denen kurze Einspritzzeiten erforderlich sind. Sie sind kompakt, leicht und wartungsfreundlich.
VMI überwacht aus der Ferne die Öffnungs- und Schließgeschwindigkeit Ihrer Verschlussnadeln.
Die activeGate®-Technologien für das sequenzielle Spritzgießen sind darauf ausgelegt, eine perfekte Oberflächenqualität, Maßhaltigkeit und Reproduzierbarkeit der Spritzgussteile zu ermöglichen: Synflow® steuert die Öffnungsgeschwindigkeit der Verschlussnadel.
Mehr über die Synventive Durchflusskontrolltechnologie erfahren
Synventive macht es seinen Kunden leicht, ihr Heißkanalsystem zu installieren und in Betrieb zu nehmen. Unsere Servicetechniker stehen Ihnen jederzeit unterstützend zur Seite. Detaillierte Anleitungen finden Sie außerdem in unseren Online-Handbüchern.
During the closing movement, the valve pin is first precentered by an angled guide area and then positioned perfectly in the gate orifice by means of a cylindrical guide. Nozzle and valve pin are designed to provide maximum performance and extreme durability.
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
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06E-03 (TG) | 06E Thermal Gate Nozzle | 06E-03 (TG) | 06E-03 (TG) | 6 | 20 | NA | 9/6 |
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06E-03 (VG) | 06E Valve Gate Nozzle | 06E-03 (VG) | 06E-03 (VG) | 6 | 20 | NA | 9/6 |
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06S-03 | 06 Single Nozzle (Sprue Bushing) | 06S-03 | 06S-03 | 6 | 20 | 40 | 9/6 |
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
|
|
09E-03 (TG) | 09E Thermal Gate Nozzle | 09E-03 (TG) | 09E-03 (TG) | 9 | 27 | NA | 14/10 |
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09EX12-03 (TG) | 09EX12 Thermal Gate Nozzle | 09EX12-03 (TG) | 09EX12-03 (TG) | 09 to 12 | 27/35 | NA | 14/10 |
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09E-03 (VG) | 09E Valve Gate Nozzle | 09E-03 (VG) | 09E-03 (VG) | 9 | 27 | NA | 14/10 |
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09EX12-03 (VG) | 09EX12 Valve Gate Nozzle | 09EX12-03 (VG) | 09EX12-03 (VG) | 09 to 12 | 27/35 | NA | 14/10 |
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09S-03 | 09 Single Nozzle (Sprue Bushing) | 09S-03 | 09S-03 | 9 | 27 | 40 | 14/10 |
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09SVP-03 | 09 Single Nozzle Pneumatic | 09SVP-03 | 09SVP-03 | 9 | 27 | 80 | 14/10 |
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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12E-06 (TG) | 12E Thermal Gate Nozzle | 12E-06 (TG) | 12E-06 (TG) | 12 | 35 | NA | 20/16 |
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12EX16-03 (TG) | 12EX16 Thermal Gate Nozzle | 12EX16-03 (TG) | 12EX16-03 (TG) | 12 to 16 | 35/45 | NA | 20/16 |
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12EZ-02 (TG) | 12EZ Thermal Gate Nozzle | 12EZ-02 (TG) | 12 | 40 | NA | 20/16 | |
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12EZ-02 (VG) | 12EZ Valve Gate Nozzle | 12EZ-02 (VG) | 12 | 40 | NA | 20/16 | |
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12EX16-03 (VG) | 12EX16 Valve Gate Nozzle | 12EX16-03 (VG) | 12EX16-03 (VG) | 12 to 16 | 35/45 | NA | 20/16 |
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12E-06 (VG) | 12E Valve Gate Nozzle | 12E-06 (VG) | 12E-06 (VG) | 12 | 35 | NA | 20/16 |
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12S-06 | 12 Single Nozzle (Sprue Bushing) | 12S-06 | 12S-06 | 12 | 35 | 52 | 20/16 |
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12SZ-02 | 12EZ Single Nozzle (Sprue Bushing) | 12 | 40 | NA | 20/16 | ||
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12SVP-06 | 12 Single Nozzle Valve Gate Pneumatic | 12SVP-06 | 12SVP-06 | 12 | 35 | 110 | 20/16 |
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12SVH-06 | 12 Single Nozzle Valve Gate Hydraulic | 12SVH-06 | 12SVH-06 | 12 | 35 | 135.5 | 20/16 |
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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16E-06 (TG) | 16E Thermal Gate Nozzle | 16E-06 (TG) | 16E-06 (TG) | 16 | 45 | NA | 22/20 |
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16EX22-03 (TG) | 16EX22 Thermal Gate Nozzle | 16EX22-03 (TG) | 16EX22-03 (TG) | 16 to 22 | 45/55 | NA | 22/20 |
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16EZ-02 (TG) | 16EZ Thermal Gate Nozzle | 16 | 50 | NA | 22/20 | ||
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16EZ-02 (VG) | 16EZ Valve Gate Nozzle | 16 | 50 | NA | 22/20 | ||
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16EX22-03 (VG) | 16EX22 Valve Gate Nozzle | 16EX22-03 (VG) | 16EX22-03 (VG) | 16 to 22 | 45/55 | NA | 22/20 |
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16E-06 (VG) | 16E Valve Gate Nozzle | 16E-06 (VG) | 16E-06 (VG) | 16 | 45 | NA | 22/20 |
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16S-06 | 16 Single Nozzle (Sprue Bushing) | 16S-06 | 16S-06 | 16 | 45 | 72 | 22/20 |
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16SVP-06 | 16 Single Nozzle Valve Gate Pneumatic | 16SVP-06 | 16SVP-06 | 16 | 45 | 130 | 22/20 |
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16SZ-02 | 16EZ Single Nozzle (Sprue Bushing) | 16 | 50 | NA | 22/20 | ||
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16SVH-06 | 16 Single Nozzle Valve Gate Hydraulic | 16SVH-06 | 16SVH-06 | 16 | 45 | 153 | 22/20 |
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
|
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22E-06 (TG) | 22E Thermal Gate Nozzle | 22E-06 (TG) | 22E-06 (TG) | 22 | 55 | NA | 28/22 |
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22EZ-02 (TG) | 22EZ Thermal Gate Nozzle | 22 | 60 | NA | 28/22 | ||
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22EZ-02 (VG) | 22EZ Valve Gate Nozzle | 22 | 60 | NA | 28/22 | ||
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22E-06 (VG) | 22E Valve Gate Nozzle | 22E-06 (VG) | 22E-06 (VG) | 22 | 55 | NA | 28/22 |
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22S-06 | 22 Single Nozzle (Sprue Bushing) | 22S-06 | 22S-06 | 22 | 55 | 72 | 28/22 |
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22SZ-02 | 22EZ Single Nozzle (Sprue Bushing) | 22 | 60 | NA | 28/22 |
| Bild | Name | Beschreibung | Produktkatalog | 3D-Daten | Schmelzekanal Ø mm |
Aussparung Ø mm |
Stützring Ø mm |
Abdichtung Ø mm |
|---|---|---|---|---|---|---|---|---|
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SR16 | Valve Gate Nozzle | SR16 | SR16 | 8-16 | 46/68 | 90 | 24/25.4 |
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SR16 | Thermal Gate Nozzle | SR16 | SR16 | 8-16 | 46/68 | 90 | 24/25.4 |
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SR20 | Valve Gate Nozzle | SR20 | SR20 | 8-20 | 50-70 | 114 | 26/25.4 |
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SR20 | Thermal Gate Nozzle | SR20 | SR20 | 8-20 | 50-70 | 114 | 26/25.4 |
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SR24 | Thermal Gate Nozzle | SR24 | SR24 | 13-25 | 65-76 | 114 | 32/31.75 |
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SR24 | Valve Gate Nozzle | SR24 | SR24 | 13-25 | 65-76 | 114 | 32/31.75 |
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T16 | Valve Gate Nozzle | T16 | T16 | 8-16 | 46-72 | NA | 24/25.4 |
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T16 | Thermal Gate Nozzle | T16 | T16 | 8-16 | 46-72 | NA | 24/25.4 |
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T20 | Valve Gate Nozzle | T20 | T20 | 8-20 | 50-70 | NA | 32/31.75 |
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T20 | Thermal Gate Nozzle | T20 | T20 | 8-20 | 50-70 | NA | 32/31.75 |
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T24 | Thermal Gate Nozzle | T24 | T24 | 10-25 | 57-93 | NA | 32/31.75 |
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T24 | Valve Gate Nozzle | T24 | T24 | 10-25 | 57-93 | NA | 32/31.75 |
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SB15 | Single Nozzle (Sprue Bushing) | SB15 | SB15 | 15 | 50/82 | 140 | 26/25.4 |
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SB24 | Single Nozzle (Sprue Bushing) | SB24 | SB24 | 24 | 65-80 | 140 | 32/31.75 |
Konfigurieren Sie Ihr Heißkanalsystem einfach online und erhalten Sie Ihre 3D-Daten sofort. Wir prüfen Ihre Anwendung und beraten Sie, sobald kritische Werte erreicht werden!
Our mission is clear: We partner with our customers today to mold a better tomorrow.
Let us work with you from project inception to mold decommissioning to help you succeed throughout the product life cycle.
INNOVATION
Technology doesn’t have to mean complexity. We strive for simplicity from our most standard systems through our newest innovation.
EXPERTISE
Our deep bench of applications, mold flow analysis, engineering, and service experts will stand beside you throughout the life of our product.
SUPPORT
As an industry leader in service and support, our customers know that we are there when they need us. Learn why we’ve built a reputation as the service provider of choice for our customers.
QUALITY
Our systems have decades of experience. We take pride in and stand behind our high-caliber products.
Hot runner systems are the heart of efficient injection molding — but even the best equipment wears over time. Our refurbishment service restores worn or damaged components to optimal condition, ensuring precise temperature control, improved flow, and consistent product quality. Avoid unplanned downtime and costly replacements while keeping your production running smoothly.
Our two-day training program combines in-depth theoretical instruction with hands-on practice directly in the workshop. It is designed for professionals who want to understand not only the principles of hot runner systems, but also how to install, maintain, and service them effectively.
From Fundamentals to Practical Expertise!
Precise temperature management is the key to producing consistent, high-quality parts while keeping scrap rates low and profitability high.
Our advanced Gammaflux control systems deliver unmatched accuracy, stability, and user-friendly operation. With intelligent temperature monitoring and adaptive control, you can ensure optimal melt flow, reduce downtime, and increase the overall efficiency of your production process.
Whether you’re running small-scale projects or high-cavity, high-volume production, Gammaflux technology provides the precision and reliability you need to take full control of your hot runner system.
The thermal side gate nozzle from Männer proves in demanding, high-volume production that cosmetic gate points, easy assembly, and long-term reliability can be seamlessly combined.
Even in high-cavity molds, this technology ensures consistent performance and superior part quality – making it the ideal choice when precision and appearance matter most.
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Medical Day 2025 brought together brilliant minds, inspiring speakers, and a passionate community dedicated to shaping the future of healthcare. From thought-provoking talks to lively networking moments, the day was filled with energy and ideas. Here’s a look back at some of the highlights.
Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:
Full refurbishment of the hot runner system
Replacement of guiding and centering elements for FH & MH (AS & DS)
Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions
This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:
Complete replacement of cavity stacks
New guiding and centering elements
Replacement of all wear and tear parts
Full cleaning and inspection of the entire mold
Final Operational Test (FOT) to validate performance
Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed
This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.
On-site assessment by our experts
Customized quotation based on actual wear and condition
Refurbishment performed at the MS mold plant, using OEM standards
Final Operational Test (FOT) ensures mold readiness
Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles
Cost transparency & value-added:
Refurbishment > €100k → 50% reimbursement of the assessment costs
Refurbishment > €200k → 75% reimbursement of the assessment costs
Optional add-ons:
Spare parts packages (mold / hot runner)
Stand-alone repairs of damaged components (if feasible)
Modifications to meet new production or product requirements
This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
Planned hot runner maintenance can reduce downtime by up to 70%.
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.
Your benefits at a glance:
Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.
Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.
Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.
Lower administrative effort
Reduce time and resources needed for sourcing and procurement
