From precision medical instrumentation to automotive bumpers to packaging applications, each custom-configured Synventive Hot Runner System solution is manufactured to your exact specifications.
The result is a system that is simple but robust to make your tool easy to use and long-lasting.
VMI facilitates easy set up for your sequential valve gated applications.
Having VMI installed allows you to safely check that your valve pins are moving as intended without the need for physical assessment and also provide measured individual pin movement data. The main module can be used on multiple tools.
Real time valve gate status (up to 24 zones)
lmproved operator safety through remote pin monitoring
Troubleshooting (of open/close issues)
Eases process set-up of symmetrical zones
Signal outputs for data logging and advanced process setup
Every injection molding process is different and requires a tailored solution! Improving part quality, reducing scrap and saving material means higher margins and faster time to market.
Get the most out of your Synventive Hot Runner System with Gammaflux Temperature Controllers and Priamus Process Monitoring and Control Systems.
Even when our customers have identified the perfect process, an injection molding machine is a living, ever-changing force with variables constantly challenging that process. Gammaflux takes the stress out of managing those variables.
Gammaflux compares the actual temperature to the setpoint and then calculates the exact amount of power required to maintain that setpoint through a unique PID2 algorithm.
Priamus not only identifies defective injection molded parts and removes them, but also eliminates the cause of the defect in the long-term through closed loop process control.
By combining real process parameters recorded directly in the mold by sensors for cavity pressure and cavity temperature, Priamus gains a holistic picture of the process and can, for example, monitor the melt flow in the mold.
Depending on the melt flow, Priamus automatically corrects the settings of the hot runner nozzles so that weld lines in large-area components can be controlled, moved, and held in position in a targeted manner to produce perfect components.
Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:
Full refurbishment of the hot runner system
Replacement of guiding and centering elements for FH & MH (AS & DS)
Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions
This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:
Complete replacement of cavity stacks
New guiding and centering elements
Replacement of all wear and tear parts
Full cleaning and inspection of the entire mold
Final Operational Test (FOT) to validate performance
Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed
This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.
On-site assessment by our experts
Customized quotation based on actual wear and condition
Refurbishment performed at the MS mold plant, using OEM standards
Final Operational Test (FOT) ensures mold readiness
Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles
Cost transparency & value-added:
Refurbishment > €100k → 50% reimbursement of the assessment costs
Refurbishment > €200k → 75% reimbursement of the assessment costs
Optional add-ons:
Spare parts packages (mold / hot runner)
Stand-alone repairs of damaged components (if feasible)
Modifications to meet new production or product requirements
This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
Planned hot runner maintenance can reduce downtime by up to 70%.
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.
Your benefits at a glance:
Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.
Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.
Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.
Lower administrative effort
Reduce time and resources needed for sourcing and procurement
