From precision medical instrumentation to automotive bumpers to packaging applications, each custom-configured Synventive Hot Runner System solution is manufactured to your exact specifications.
The result is a system that is simple but robust to make your tool easy to use and long-lasting.
VMI semplifica la configurazione delle applicazioni con otturatori sequenziali.
L’installazione di VMI consente di verificare in modo sicuro che gli otturatori si muovano correttamente, senza necessità di controlli fisici, e fornisce inoltre dati misurati sul movimento di ciascun otturatore. Il modulo principale può essere utilizzato su più stampi.
Ogni processo di stampaggio a iniezione presenta esigenze specifiche e richiede una soluzione dedicata! Una migliore qualità dei componenti, meno scarti e un utilizzo più efficiente del materiale si traducono in maggiore redditività e tempi di immissione sul mercato più rapidi.
Ottieni il massimo dal tuo sistema a canale caldo Synventive con le centraline di controllo temperatura Gammaflux e i sistemi Priamus per il monitoraggio e il controllo avanzato del processo.
Anche quando i nostri clienti hanno individuato il processo ottimale, una pressa a iniezione è un sistema dinamico e in continua evoluzione, con variabili che mettono costantemente alla prova la stabilità del processo. Gammaflux semplifica la gestione di queste variabili.
Gammaflux confronta la temperatura effettiva con il valore impostato e calcola quindi l’esatta quantità di potenza necessaria per mantenerlo, grazie all’esclusivo algoritmo PID2.
Priamus non si limita a identificare ed eliminare i componenti stampati difettosi, ma ne elimina anche la causa alla radice nel lungo periodo grazie al controllo del processo a circuito chiuso.
Combinando i parametri reali di processo rilevati direttamente nello stampo mediante sensori di pressione e temperatura in cavità, Priamus ottiene una visione completa del processo e può, ad esempio, monitorare il flusso del materiale fuso all’interno dello stampo.
In funzione del flusso del materiale fuso, Priamus corregge automaticamente le impostazioni degli ugelli a canale caldo, consentendo di controllare, spostare e mantenere nella posizione desiderata le linee di giunzione nei componenti di grandi dimensioni, per ottenere componenti perfetti.
Whether your mold requires only minor adjustments or a full mechanical and functional overhaul: we offer a flexible range of refurbishment solutions to match your goals, timeline, and budget. All packages are carried out by experienced tooling experts using OEM-level standards and documentation. Planned refurbishment reduces unexpected downtime, lowers total cost of ownership, and keeps your production running efficiently.
Our Light Package focuses on essential components to restore reliable performance with minimal downtime:
Full refurbishment of the hot runner system
Replacement of guiding and centering elements for FH & MH (AS & DS)
Warranty renewal of the hot runner system in accordance with Otto Männer GmbH’s general terms and conditions
This package is ideal for molds still in good condition that require targeted maintenance to ensure consistent part quality and continued process stability.
Our most comprehensive package restores your mold to peak performance – ideal for extending lifecycle and maximizing output reliability:
Complete replacement of cavity stacks
New guiding and centering elements
Replacement of all wear and tear parts
Full cleaning and inspection of the entire mold
Final Operational Test (FOT) to validate performance
Warranty renewal with 50% of the original new mold conditions – minimum 1 million cycles guaranteed
This package is recommended when a mold shows extensive wear or reduced precision. It offers a cost-efficient alternative to new mold investment, with high functional reliability.
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Tailored refurbishment after a comprehensive mold assessment – based on the exact condition and requirements of your mold.
On-site assessment by our experts
Customized quotation based on actual wear and condition
Refurbishment performed at the MS mold plant, using OEM standards
Final Operational Test (FOT) ensures mold readiness
Warranty renewal after full refurbishment with 50% of the original warranty conditions – minimum 1 million cycles
Cost transparency & value-added:
Refurbishment > €100k → 50% reimbursement of the assessment costs
Refurbishment > €200k → 75% reimbursement of the assessment costs
Optional add-ons:
Spare parts packages (mold / hot runner)
Stand-alone repairs of damaged components (if feasible)
Modifications to meet new production or product requirements
This package is ideal for complex, high-value molds where a detailed condition-based approach ensures maximum return on investment.
Planned hot runner maintenance can reduce downtime by up to 70%.
Always Ready, Always Reliable: A spare parts agreement with Männer or Foboha ensures that essential components are always available to keep your molds running smoothly. By securing predefined parts in advance, you minimize downtime and increase efficiency.
Your benefits at a glance:
Rapid availability
Immediate access to critical spare parts – less unplanned downtime, better service performance.
Cost efficiency
Attractive long-term conditions and pricing through fixed contracts.
Planning reliability
Simplified scheduling of maintenance and repairs with assured parts supply.
Lower administrative effort
Reduce time and resources needed for sourcing and procurement
