Gammaflux Molding Solutions | G25

The New G25
Hot Runner Controller

The all-new G25 Hot Runner Controller delivers next-level temperature control with a redesigned interface, boosting part quality, efficiency, and ease of use. Accurate temperature management is essential for manufacturing high-quality parts with minimal waste, ensuring both operational efficiency and profitability. Gammaflux's high-precision, user-friendly control technology enables advanced temperature regulation for your hot runner systems.

Precise temperature management is critical to manufacturing high-quality parts with little scrap while achieving profitability. The high-precision, easy-to-use Gammaflux control technology supports sophisticated temperature control of your hot runner system.

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The task of the hot runner controller is to measure the temperature at various points on the mold (such as the nozzle and the manifold), compare it with the material-specific target value, and correct it if necessary. To do this, the G25 uses its sensors to measure 20 times per second and readjusts the temperature with a precision of 0.017 degrees Celsius.

While simple systems attempt to make these corrections in proportion to time (heating on/off in defined periods), Gammaflux manufactures so-called PIDD controllers, in which algorithms modulate the control variable using three components: proportional, integral, and differential.

power factor phase angle control

In doing so, both the immediate deviation as well as a deviation accumulated over time and an anticipated deviation are taken into account. As with dimmers for lighting systems, Gammaflux uses phase angle control, which cuts the current flow of the alternating voltage so that it is no longer sinusoidal. A major advantage over resistance-based circuits is the low power loss.

This advanced technology helps achieve:

Better temperature consistency
Improved part quality
Reduced waste
Consistent part weight
Material savings
Increased profit margins

Learn How Gammaflux Can Expand Your Molding Possibilities

Add a Gammaflux controller to your Injection Molding Machine to increase your efficiency!

Easy Set Up with Mold Wizard

The G25 is built for simplicity. It is designed to operate seamlessly based on industry best practices. The New Mold Wizard effortlessly assists users through each stage: starting from configuring zones and settings to advanced tasks such as mold startup and heating.
- Configure Mold and Layout
- Run Automatic Hot Runner Detection
The Industry's First Database-Based Configuration

As operators initiate the set-up process, they'll find a valuable addition in the G25: set values can be directly sourced from an integrated material database containing manufacturer information. This feature enhances safety and simplifies the setup.

A special feature that no other controller offers!
- Select Material from Industry-Leading Materials Database
Easy Troubleshoot with Mold Doctor

Troubleshooting is made easy. This feature analyzes thermodynamic data to help pinpoint sudden, elusive problems in the mold, providing a quick and accurate diagnosis.
- Fault Analysis
- Wiring Analysis
- Thermodynamic Analysis
- Historical Performance Analysis
- Auto Tuning
- Early Leak Detection
Full Traceability by Historical Mold Performance

The performance of the hot runner can also be recorded, documented and referenced over longer periods of time:
Do the nozzles still respond as they did at the beginning?
Has the power consumption remained the same?

The G25 provides answers to questions like these. All production information is stored in an integrated database. Even if the controller is used on a different injection molding machine, the data is retained and ensures complete traceability.
- Live Visualisation
- Historical Performance

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All OPC-UA interfaces comply with the Euromap 82.2 standard
Integration into the machine's control system possible
Evaluation through an MES system, as well as easy data reading and storage on a central computer

Monitoring

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.
- SYNVNENTIVE VMI Monitoring Device
  facilitates easy set up for your sequential valve gated applications up to 24 zones
- PRIAMUS xxxx
Flow Control

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.
- SYNVNENTIVE Synflow
  facilitates easy set up for your sequential valve gated applications up to 24 zones
Temperature Control

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.

learn more (Anchor link)
Pin Control

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.

learn more (Anchor link)
Sequential Control

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.

learn more (Anchor link)
Temperature Control

Placeholder text. At PRIAMUS the monitoring of the industrial injection molding process is based on real process parameters which are obtained by cavity pressure and cavity temperature sensors. B

y combining these two sensor types, our systems are able to document and monitor in detail the flow characteristics of the material in the mold.

learn more (Anchor link)